Custom medals have become a popular way for organisations to celebrate achievement and commemorate milestones. Whether you’re awarding athletes, recognising volunteer efforts or celebrating a corporate achievement, understanding the full gamut from materials to production timelines is key. For those based in Australia, the process, from design to delivery, can be both exciting and challenging. This guide is designed to cover every aspect of custom medal production – from selecting the right materials and finishes to understanding lead times and artwork specifications. Read on for a friendly, informative breakdown tailored to local needs. Choosing the Right Material for Your Medal Exploring Material Options Within the custom medals Australia market, zinc alloy (commonly referred to as Zamak) is widely leveraged for its ability to deliver high design precision, making it an optimal choice for medals requiring fine engravings or intricate profiles. From a performance standpoint, however, zinc alloy demonstrates lower impact resistance when benchmarked against brass or bronze. This factor should be strategically evaluated based on the event format, usage conditions, and durability expectations associated with the intended application of custom medals in Australia. Zinc alloy (also called Zamak) offers impressive precision in design, which is perfect if your medal includes fine engravings or detailed profiles. However, the metal is less impact-resistant compared to brass or bronze. This may be an important consideration depending on the type of event or activity for which the medals are intended. Brass medals, on the other hand, deliver superior durability. They can better withstand heavy handling and high-traffic awards ceremonies. The slight premium in cost is justified if longevity and a premium finish matter. Bronze is another option that provides a classic look, although it is usually reserved for awards with a more traditional style. Consider your target audience and the nature of the event when making your choice. Comparing Zinc Alloy, Brass and More Each material has its own personality. Zinc alloy medals offer a vibrant way to showcase detailed designs but are often less resistant to knocks and impacts. Their versatility in representing complex artwork makes them a favourite for busy award ceremonies where aesthetics take the front seat. Brass shines because of its durability. Organisations that expect their medals to be exchanged frequently or handed out at large-scale sporting events often choose brass. The extra cost is offset by the enhanced finish and resistance to wear. Bronze medals offer a traditional appeal that is hard to beat. The choice between these materials will not only influence the look of the medal but also impact the longevity and suitability for the intended usage. Balancing aesthetic appeal with durability is key to making a satisfying selection. Material Impact on Longevity The durability of a medal largely depends on its material composition. Zinc alloy, while offering superior detail, may not be the best choice for highly physical events where medals are frequently handled. It’s perfect when beauty is the primary factor and the medal is unlikely to face rough conditions. Brass medals, being more robust, can easily handle the wear and tear of sporting events or ceremonies where every medal might be kept as a keepsake or passed on to others. The robust nature of brass ensures that the medal will look impressive long after it has been awarded. Endurance is not just about the metal, though. Environmental factors such as humidity and temperature fluctuations can occasionally impact the finish of the medal. Appropriate lacquer treatments or protective coatings are often recommended to extend the life of the finish, especially for medals destined for outdoor events or long-term display. Understanding Finishes for Custom Medals The Importance of a Quality Finish The finish on a custom medal is as important as the material itself. A quality finish not only enhances the overall look of the medal but also provides added protection. Common finishes include polished, antique, and enamel coating. Each finish style contributes a different aesthetic and level of durability. Polished finishes offer a sleek, modern appeal that turns heads, whereas antique finishes lend an air of tradition and history – perfect for commemorative awards. Enamel coatings can bring vibrant colours into play, making medals visually captivating. When selecting a finish, consider the context in which the medal will be awarded. For example, vibrant enamel-coated medals work wonderfully for community events or sporting occasions where a burst of colour is desired. In contrast, a polished or antique finish might be more suitable for corporate or academic events. Varieties of Enamel Techniques Enamel coatings have opened up a world of possibilities for custom medal design. This technique allows for bright colour fills in recessed areas of the medal, making intricate designs stand out beautifully. Whether it be the crisp lines of vectors or elaborate detailing, enamel adds dimension and vibrancy. ColourMax medals are a testament to the advanced possibilities with enamel. These medals are produced using a special technique that applies high-definition colours to every design element. The result is an eye-catching medal that stands out among more traditional metallic finishes. For some, a classic matte or satin finish might be preferable. A matte finish can help reduce glare and provide an understated elegance that works well in professional settings. Each of these finishes lends a distinct personality to the medal, ensuring that the final product aligns perfectly with the intended message and ethos of the event. Protective Coatings and Longevity Protective coatings extend the life of your custom medals. They prevent tarnishing and minimise damage from frequent handling. This is especially important for medals made from metals that are more susceptible to corrosion. Sealants and clear lacquers form a robust shield over the medal’s surface, thereby safeguarding engraved areas and maintaining the vibrant contrast of any enamel work. Protective coatings are advisable where medals are awarded in competitive sports or outdoor events. Additionally, selecting the right finish combined with proper aftercare makes all the difference. Medals that receive a high-quality protective finish can be treasured for generations, acting as both an award and a lasting